Home-From Iceland to Six Continents: How a Drone Device for Whale Research Grew Into a Global Tool
A few months ago, a lightweight sensor system lifted off above a pod of humpback whales off the Icelandic coast, attached to a drone and designed around one straightforward premise: make marine mammal measurement faster, safer, and accessible without the logistical burden that typically slows field science down.
That system was WHASER, developed by UK-based R&D agencyTandem Venturesin partnership withBambu Lab, whose 3D printing technology enabled the team to design, print, test, and integrate changes in days rather than weeks, moving components directly from development into deployment without treating the two as separate manufacturing stages.
Over several months, WHASER collected biometric data on more than 115 humpback whales. Results confirmed the concept’s viability, and demand followed shortly after, with researchers from six continents reaching out to inquire about the system.
The Redesign That Actually Mattered
Research hardware often stops at validation. A device works, a paper gets published, and the project wraps up. WHASER’s story took a different turn when teams from the US, South America, Europe, Africa, and Australia began reaching out. marine biologists, conservation researchers, teams working in remote coastal environments with little tolerance for unreliable equipment.
That kind of demand doesn’t care about convenient stopping points. The question was no longer whether the device worked in Iceland. It was whether it worked in Hawaii’s humidity, Chile’s winds, and African coastal conditions that share nothing with the North Atlantic.
The team rebuilt around what field deployment actually revealed. Battery capacity grew to handle fieldwork timelines that don’t pause for recharging. Weight came down to 170 grams, every gram a deliberate decision in remote environments where kit load is a real constraint.
Internal geometry was tightened so components stayed put in transit. Weather sealing around the LiDAR unit improved. Circuitry was updated for efficiency. The interface was simplified to an always-on display with no wake button, because the right tool reduces friction rather than introducing it.
The team also developed a custom hard case with 3D printed internal structures shaped around the device itself, allowing researchers to arrive at a site and begin work immediately. In marine fieldwork, where access windows open and close with the tide, setup time is not a minor detail.
Source: 3D Printing Industry
